Automatic-Feed Carton Slotter

Automatic-Feed Carton Slotter

The Automatic-Feed Carton Slotter is engineered for high-efficiency slotting, creasing, and corner-cutting of corrugated cardboard sheets. Designed for corrugated box plants and packaging converters, this machine processes single, double, and triple-wall boards (Flutes A, B, C, E, AB, BC) into precision carton blanks.

Description

The Automatic-Feed Carton Slotter is engineered for high-efficiency slotting, creasing, and corner-cutting of corrugated cardboard sheets. Designed for corrugated box plants and packaging converters, this machine processes single, double, and triple-wall boards (Flutes A, B, C, E, AB, BC) into precision carton blanks.
Built on a rigid, stress-relieved cast iron and heavy steel plate framework, it delivers stable mechanical registration at speeds up to 120 sheets/min. Integrated vacuum suction feeding and pneumatic side-register guides ensure accurate board transfer without surface crushing.

 

Technical Specifications

 

Parameter

Specification Range / Standard

Max. Feeding Sheet Size

1200 × 2400 mm to 1600 × 2800 mm (Customizable)

Min. Feeding Sheet Size

350 × 500 mm

Applicable Board Thickness

3 - 11 mm (Flute Types: A, B, C, E, BC, AB)

Mechanical Speed

Up to 120 sheets/min

Slotting Accuracy

±0.5 mm

Slot Width

Standard 7 mm (Adjustable 5 - 10 mm)

Main Drive Motor Power

11 - 18.5 kW (Inverter Controlled)

Machine Weight

4500 - 7200 kg

 

Key Features

01/

Vacuum Suction Feeding System: Employs high-pressure centrifugal blowers with frequency-inverter air volume control to feed warped or heavy-weight corrugated boards smoothly.

02/

Synchronized Phase Adjustment: Planetary gear-driven slotting phase units allow 360-degree electrical adjustment while running or stopped, reducing setup time between job orders.

03/

Tungsten Alloy Slotting Knives: Heat-treated alloy steel blades maintain sharp cutting edges through extended runs of high-grammage kraft linerboards, producing clean cuts without flute crushing.

04/

Pneumatic Order Storage & Shift: Optional PLC-based touch screen control stores up to 99 routine box dimensions, automatically repositioning slotting heads and creasing wheels via precision ball screws.

05/

Auto-Lubrication Circuit: A closed-loop oil pump continuously lubricates primary drive gears, minimizing thermal expansion and mechanical wear during multi-shift operations.

 

Applications

 

Regular Slotted Containers (RSC): High-volume production of standard shipping cartons for logistics, electronics, and appliance industries.


Heavy-Duty Industrial Packaging: Processing heavy double and triple-wall boards for automotive parts and machinery export crates.


Die-Cut & Special Layout Blanks: Slotting and creasing complex folding box layouts requiring multi-knife registration.

 

Configuration & Customization

Feeding Unit:

Choose between Lead-Edge Feeder (ideal for warped or heavy boards) or Roll-Feed Suction.

Tooling Configuration:

Standard setup includes 4 slotting knife assemblies and 1 corner-cutting knife assembly; additional slotting heads can be added for multi-panel boxes.

Electrical Standards:

Configured for local plant voltage requirements (380V/50Hz/3Ph, 415V/50Hz/3Ph, or 480V/60Hz/3Ph) utilizing Schneider or Siemens low-voltage switchgear.

Control Interface:

Standard button console with digital phase counters, or upgraded PLC touch-screen HMI with job recipe memory.

 

Quality Control & Manufacturing

 

Plate Cutting & Annealing: Main frame structural plates are laser-cut from Q345B carbon steel and undergo high-temperature annealing to eliminate residual internal stress, preventing bed distortion under continuous dynamic load.


CNC Boring & Milling: Frame side panels and gear housings are machined in a single clamping setup on large CNC floor borers to guarantee shaft parallelism within 0.02 mm.


Gear Hobbing & Grinding: Drive gears are forged from 20CrMnTi alloy steel, carburized, quenched to HRC 58-62, and precision ground (Grade 6 accuracy) for low noise and backlash-free transmission.


Factory Run-Off Testing: Every machine undergoes a strict 8-hour continuous no-load and loaded test run using standard test board stock to verify registration tolerance, thermal stability, and electrical safety before crating.

 

Installation & Technical Support

Factory Inspection:

Buyers or designated third-party inspectors (SGS, TÜV) are welcomed for pre-shipment dimensional and operational checks at our manufacturing facility.

Documentation Package:

Supplied with complete English technical manuals, electrical schematic diagrams, PLC program backup files, and an illustrated spare parts catalog.

Installation Guidance:

Detailed foundation layout drawings are provided 30 days prior to dispatch. On-site mechanical and electrical commissioning by factory engineers is available upon request.

Warranty & Spares:

12-month standard warranty on core mechanical and electrical assemblies (excluding consumable knives and belts). Critical spare parts are stocked locally or shipped via DHL/FedEx within 48 hours.

 

Frequently Asked Questions

 

Q: What is the minimum distance between two slotting heads?

A: The minimum distance is determined by the knife holder hub width, typically 130 mm. Closer slotting requirements can be achieved using specialized narrow-profile knife hubs.

Q: Can this machine handle heavily warped corrugated boards?

A: Yes. The lead-edge suction feeder combined with adjustable front and side baffle guides maintains stable sheet transfer even with moisture-warped boards up to a camber height of 25 mm.

Q: How long does it take to change box dimensions on a standard run?

A: Manual phase and knife adjustments take approximately 5 to 8 minutes. If equipped with the motorized CNC automatic positioning option, job changeover is completed in under 60 seconds.

Q: What maintenance is required for the slotting knives?

A: Knives should be inspected daily for paper dust buildup. Sharpening can be performed in-place using a pneumatic oilstone grinder after every 80 to 100 operating hours, depending on board abrasive content.

Q: What power supply and air compressor capacity are required?

A: The machine typically requires a 380V/480V 3-phase power supply rated at 15 - 22 kW and a compressed air supply of 0.6 - 0.8 MPa at a flow rate of 0.5 m³/min.

Q: What is the standard delivery lead time for export orders?

A: Standard configurations ship within 30 to 45 days after receiving deposit and confirming technical details. Custom voltage or non-standard working width models require 50 to 60 days.

 

Request a Quote & Resources

 

To receive a precise quotation tailored to your plant requirements, please provide the following details:
1.Max and min sheet dimensions (L × W)
2.Corrugated board flute types and maximum weight (g/m²)
3.Target production speed or shift output
4.Local electrical supply specifications (V / Hz / Phase)

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