Dual-Mode Carton Gluer Stitcher
The Dual-Mode Carton Gluer Stitcher integrates high-speed folder-gluing and heavy-duty wire stitching into a single, continuous machine footprint. Designed for corrugated converting plants requiring quick switching between adhesive bonding and mechanical fastening. Eliminates secondary handling steps for boxes that require structural reinforcement (e.g., heavy appliances, bulk agricultural bins, export shipping containers). Built on a high-strength S355 structural steel frame to eliminate vibration at operating speeds up to 300 sheets per minute.
Description
The Dual-Mode Carton Gluer Stitcher integrates high-speed folder-gluing and heavy-duty wire stitching into a single, continuous machine footprint. Designed for corrugated converting plants requiring quick switching between adhesive bonding and mechanical fastening. Eliminates secondary handling steps for boxes that require structural reinforcement (e.g., heavy appliances, bulk agricultural bins, export shipping containers). Built on a high-strength S355 structural steel frame to eliminate vibration at operating speeds up to 300 sheets per minute.
Technical Specifications
|
Parameter |
Specification Range |
|
Max. Mechanical Speed |
300 sheets/min (Gluing mode) / 250 stitches/min (Stitching mode) |
|
Applicable Flute Types |
N, F, E, B, C, A, BC, AB flutes |
|
Max. Feeding Size (W x L) |
2600 mm x 1200 mm (Customizable up to 3200 mm) |
|
Min. Feeding Size (W x L) |
600 mm x 350 mm |
|
Applicable Board Thickness |
2 mm – 12 mm |
|
Gluing System |
Multi-channel cold glue system (Nordson/Valco Melton compatible) |
|
Stitching Wire Size |
Flat wire: 2.0 x 0.75 mm / 2.5 x 0.5 mm |
|
Electrical & Control System |
Siemens S7-1200 PLC, Siemens servo motors and drives |
|
Total Power Consumption |
22 kW - 35 kW (Three-phase, 380V/440V, 50/60Hz) |
|
Machine Weight |
Approx. 14,000 kg - 18,000 kg |
Key Features
Servo-Driven Feeding Section: Independent Siemens servo motors control the vacuum belt feeder, ensuring register accuracy within ± 0.5 mm even with warped or recycled corrugated boards.
Quick-Change Dual Head: Switches between folding/gluing and wire stitching via PLC interface in under 15 minutes, reducing downtime for multi-spec production schedules.
Precision Stitching Head: Hardened alloy steel stitching head operates up to 250 cuts per minute with automatic wire feeding, tension control, and jam detection.
HMI Touchscreen Control: 15-inch industrial Siemens panel stores up to 500 job orders, recalling gap settings, glue patterns, and stitch intervals automatically.
Pneumatic Squaring Section: Ensures accurate box alignment prior to final pressure application, preventing fish-tailing and geometric skewing.
Applications
Heavy-Duty Appliance Packaging: Produces double-wall corrugated boxes for refrigerators, washing machines, and compressors requiring wire reinforcement at stress points.
Agricultural Bulk Bins: Fabricates high-load containers for heavy produce (melons, root vegetables) that endure high stacking loads and cold-storage humidity.
E-Commerce Shipping Containers: Handles regular slotted containers (RSC) and half-slotted containers (HSC) requiring secure bottom closure via stitching combined with side-seam gluing.
Industrial Chemical Cartons: Manufactures heavy industrial boxes requiring tamper-resistant mechanical stitching to prevent failure during transit.
Configuration & Customization
Modular Layout Options:
Available in in-line configurations with upstream pre-feeders and downstream automatic strapping/bundling systems.
Adhesive Configurations:
Choice of cold glue wheel application, nozzle-based bead gluing, or integrated hot-melt glue tanks.
Stitching Options:
Single-stitch, double-stitch, and reinforced diagonal stitching heads selectable based on structural load requirements.
Footprint Adjustments:
Custom bridge heights and extension modules available to fit restricted plant layouts.
Quality Control & Manufacturing
Structural Machining: Main frames and side panels are milled on CNC floor boring and milling centers in a single setup using S355 structural steel to ensure parallel tolerances within 0.03 mm.
Component Testing: All drive shafts, gears, and rollers undergo dynamic balancing and ultrasonic flaw detection prior to assembly.
Factory Acceptance Testing (FAT): Every machine undergoes a mandatory 72-hour continuous dry-run test followed by actual corrugated board processing validation before crating.
Compliance Standards: CE certified electrical panels; mechanical safety guards comply with ISO 13849-1 standards.
Installation & Technical Support
Factory provides detailed foundation layout drawings, electrical load requirements, and compressed air specifications 4 weeks prior to shipment.
Certified mechanical and electrical engineers handle on-site installation, leveling, trial production, and operator training over a 7-to-10-day period.
Equipped with an Ethernet-based remote PLC access module for real-time troubleshooting and software updates by factory technicians.
Critical wear items (stitching knives, wire guides, glue nozzles, drive belts) stocked locally and dispatched within 24 hours.
Frequently Asked Questions
Request A Quote
To receive a detailed commercial quotation, technical layout drawing, and freight estimate tailored to your facility, please provide the following details:
1.Target box styles (RSC, HSC, overlap slots)
2.Maximum and minimum box blank dimensions
3.Flute types processed regularly (e.g., B, C, BC double-wall)
4.Expected daily production volume and required glue/stitch configurations
[Submit RFQ / Contact Engineering Team]
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