Multi-Blade Corrugated Board Slotter
The Multi-Blade Corrugated Board Slotter is a heavy-duty mechanical converting unit engineered for corrugated packaging plants. It performs simultaneous slotting, scoring, and edge-trimming on single, double, and triple-wall corrugated boards to form precise box blanks prior to folding and gluing. Built with a rigid cast-iron frame and precision-ground alloy steel shafts, this machine maintains consistent slotting registration at continuous industrial speeds, eliminating dimensional drift during high-volume production runs.
Description
The Multi-Blade Corrugated Board Slotter is a heavy-duty mechanical converting unit engineered for corrugated packaging plants. It performs simultaneous slotting, scoring, and edge-trimming on single, double, and triple-wall corrugated boards to form precise box blanks prior to folding and gluing. Built with a rigid cast-iron frame and precision-ground alloy steel shafts, this machine maintains consistent slotting registration at continuous industrial speeds, eliminating dimensional drift during high-volume production runs.
Technical Specifications
|
Parameter |
Specification Range |
|
Max. Working Width |
1600mm – 2500mm (Customizable) |
|
Applicable Board Thickness |
3mm – 12mm (Flute A, B, C, E, AB, BC) |
|
Mechanical Speed |
Up to 150 m/min |
|
Slotting Accuracy |
±0.5 mm |
|
Blade Width |
Standard 7mm (Custom widths available) |
|
Phase Adjustment Range |
360° Planetary gear mechanism (Electric digital control) |
|
Main Drive Motor |
5.5 kW – 11 kW (Inverter-controlled) |
|
Machine Weight |
Approx. 3,500 kg – 5,800 kg (Model dependent) |
Key Features
Rigid Box-Type Wall Frames: Main frames cast from HT250 grey iron, annealed to eliminate internal stress, and line-bored on CNC floor boring mills to ensure permanent shaft parallelism under load.
Tungsten Alloy Steel Blades: Heat-treated tool steel slotting knives featuring precision-ground cutting edges, delivering clean cuts without crushing corrugated flutes.
Motorized Axial Phase Control: Planetary gear differential units driven by independent servo motors, enabling phase adjustments while running without halting production.
Self-Locking Lead Screws: Heavy-pitch trapezoidal lead screws coupled with bronze guide nuts for stable, slip-free lateral positioning of slotting heads.
In-House Manufacturing Integration: Key structural components, gears, and drive shafts are machined on in-house CNC vertical machining centers and gear hobbing machines to control geometric tolerances.
Applications
Regular Slotted Containers (RSC): High-efficiency slotting and scoring for standard shipping boxes.
Heavy-Duty Triple-Wall Packaging: Precision slotting on thick, high-density industrial transit containers.
Custom Die-Cut Box Blanks: Pre-slitting and scoring operations preceding rotary die-cutting or flatbed conversion.
E-Commerce & Retail Packaging: Clean edge finishing for multi-depth corrugated mailers and trays.
Configuration & Customization
Drive System Options:
Choose between manual handwheel positioning or PLC-controlled automatic motorized positioning with recipe memory for rapid order changeovers.
Scoring Profile Configuration:
Single-axis, double-axis, or wheel-to-wheel creasing profiles matched to specific flute types to prevent liner cracking.
Waste Removal Integration:
Optional pneumatic scrap removal chutes and motorized trim-collection brush assemblies.
Electrical Standards:
Control panels built with Schneider/Siemens components, wired to CE, UL, or ISO compliance standards based on destination requirements.
Quality Control
Material Traceability: Raw steel plates and alloy forgings undergo ultrasonic flaw detection before machining.
Dynamic Balancing: All rotating knife shafts and drive rolls are dynamically balanced to ISO 1940 Grade G2.5 to eliminate high-speed vibration.
Rigorous Factory Run-Test: Every machine undergoes a 4-hour continuous dry-run load test and dimensional verification check prior to crating and export.
Installation & Technical Support
Foundation layout drawings, electrical wiring schematics, and compressed air requirements provided within 7 days of order confirmation.
Comprehensive English technical manuals, electrical schematics, PLC backup files, and consumable parts breakdown supplied on delivery.
Video-guided installation support standard; optional on-site mechanical commissioning and operator training by senior service engineers.
Frequently Asked Questions
Request a Quote
To receive a detailed commercial and technical proposal tailored to your plant requirements, please provide the following parameters:
1.Max. working width required (e.g., 1800mm, 2200mm)
2.Target box styles and flute types processed (Single/Double/Triple wall)
3.Desired changeover method (Manual vs. Motorized Auto-Set)
4.Delivery destination port
[Submit Your Technical RFQ / Contact Our Engineering Team]
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